Board assembly

Building up the first and second board, this post also includes a list of all the components used (BOM) with links to Farnell (where I bought the components that I used).

Building the first board

The only part that I thought would be a bit tricky to solder with an iron was the INA226, but I found the massively extender pads helped with this a lot and any bridging was easily removed with flux. First I checked there were no shorts between vcc and ground on the board due to manufacturing problems and there weren’t. Then I started to build the board up, testing each component one at a time, everything seemed to work fine.

I found the SMD Aluminium Electrolytic Capacitor really hard to put on the board with my soldering iron, it had trouble getting enough heat into the board to slide the capacitor on top, so I had two options for the next board either get a better soldering iron or change the component for one that could be placed on the board with a basic soldering iron. If in the future anyone else wants to build this board i’m assuming they may have tools as bad as mine so I changed the component :).

V0.1 Board populated

Building the second board

Was easier than building the first, but it took a bit longer as there were more components. V0.1 Board populated

Bill Of Materials (BOM)

Here is the BOM for the components used on the final board and the farnell order codes I used when ordering.

Part Description Farnell code
ATMEGA328P-AU 8 Bit Microcontroller 1715486
INA226AIDGST Current Sense Amplifier 1924807
S25FL164K0XMFI011 FLASH, 64MBIT 2363323
CFS206 32.768KDZB-UB CRYSTAL, WATCH, 32.768KHZ 1457085
L4931CD33-TR Fixed LDO Voltage Regulator 1094211
C0805C104K5RACTU Cap 0.1uF 50V 1414664
ECA-1CM100 Electrolytic Capacitor, M Series, 10 µF 9693548
CRCW0805150RFKEA Res 150R 1W 1469877
CRCW080510K0JNEA Res 10K 125mW 1469857
CRCW08050000Z0EA Res 0R 1W 1469846
CRCW08051K00FKEA Res 1K 125mW 1469847
LUMBERG KLB 4 Phone Audio Connector Chassis mount 1200144
LUMBERG KLS 40 Phone Audio Connector cable mount 1243266
Red Button Pushbutton Switch, SPST-NO 1634684
Black Button Pushbutton Switch, SPST-NO 1634682
CRM2512-FX-1R00ELF SMD Current Sense Resistor, CRM Series, 1 ohm 2328172
MULTICOMP ES1A Fast / Ultrafast Diode, Single, 50 V, 1 A 1625028
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